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Shandong HG Machinery Co.,Ltd
Add:Dianliu Industrial Park, Jinan, China
Tel:+86-531-86418866
Fax:+86-531-86418868
Ph:+8618805413999
E-mail:sales@shandonghg.com

How Much Does It Cost To Start A 3BBL Microbrewery

How Much Does It Cost To Start A 3BBL Microbrewery

This complete set of 3BBL brewery equipmentincludes five systems:Malt milling system;Mashing system;Fermentation system;CIP washing system;Controlling system. Food grade material stainless steel 304 with good welding and polishing.

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Product Details

01.Malt milling system


Capacity: 80kg/h

Outline size: 600×570×1085 mm (L*W*H)

Material: carbon steel; 

Power: 3KW;

Double roller type;

Accessories: Contains motor, pulley, belts, etc.

Roller width is adjustable, eliminate the noise. Little dust, low noise, work environment has been greatly improved.

The inner is equipped with dust plate, sealed performance is good, avoid the small things after crushing grain splash.


02. Brew house

Beer Filling Machine

 

2.1 Mash/Lauter tank

Gross capacity: 4.5BBL, Useful capacity: 3BBL.

Outline size: φ910×2060mm

Heating way: electrical heating

Inner-Jacket(SUS304)thickness: 2.5mm;    External-Jacket(SUS304)thickness: 2.0mm;

Cylinder (Oval,) thickness: 2.5mm.      Insulation layer: Rock wool-thickness: 80mm.

Equipped with: raker; Power: 0.55KW; speed ratio:1:43

Filter way: Variable frequency pump suction filtration (pump speed adjustable).

Filter plate gap: ≤1.2mm; filter plate is detachable.

Grains out way: dry grains out.

Outsourcing surface: Weld polishing processing.


2.2 Boiling /Whirlpool tank

Outline size: φ910×2060mm

Gross capacity: 4.5BBL,  Useful capacity: 3BBL.

Heating way: electrical heating 

Inner(SUS304) thickness: 2.5mm; External-Jacket(SUS304) thickness:2.0mm;

Seal head thickness: 2.5mm .

Insulation layer: Polyurethane-thickness:80mm.

Polishing precision up to Ra0.6µm.

Tangent whirlpool mode.

Temperature way: temperature probe PT100, temperature transmitting. Temperature control screen display.

CIP cleaning device: Material: SUS 304; Comprehensive cleaning.

Outsourcing surface: Weld polishingprocessing.

Pot body processing technology: All argon gas protection welding.

 

2.3 Hot water tank

Gross capacity: 5.8BBL, Useful capacity: 5BBL.

Outline size: φ860×1860mm Heating way: Electrical heating

Inner(SUS304) thickness: 2.5mm; External-Jacket(SUS304) thickness:2.0mm;

Seal head thickness: 2.5mm.

Insulation layer: Polyurethane-thickness:80mm.

Polishing precision up to Ra0.6µm.

Tangent whirlpool mode.

Temperature way: temperature probe PT100, temperature transmitting. Temperature control screen display.

CIP cleaning device: Material: SUS 304; Comprehensive cleaning.

Outsourcing surface: Weld polishingprocessing.

Pot body processing technology: All argon gas protection welding.


2.5 Auxiliary engine

2.5.1 Plate- type heat exchanger (4)

Beer Filling Machine

1 set     

Design pressure:1.0Mpa; Working temperature:170°.

Tap water pipe diameter of inlet and outlet φ 32;  The malt inlet and outlet pipe diameter: φ 32;

Ice water pipe diameter of inlet and outlet: φ 32.

Card hoop fast loading, double period of four processes.BR type plate heat exchanger with in high thermal efficiency, material flow resistance loss small, compact structure, temperature control sensitive, operating flexibility, long service life, especially for high viscosity fluid, don’t need to unpick and wash.


2.52 Wort pump and hot water pump

Beer Filling Machine

Capacity: 3000L/H

Efficient centrifugal pump; Power: 0.75KW. lift18m

Food grade centrifugal pump.    High-temperature resistance: 120°C

Controlled by variable frequency drives (VFD’s)   Inletφ38, Exitφ32, Clamp connection.

 

2.6 Accessories List

Saccharimeter*1

Saccharification combination pipeline*1

Wort oxygen filling device*1

Wort thermometer*1

Spray ball*1

Valves & pipeline*1 sort


03. Fermentation system

3.1 Fermentation tank

Beer Filling Machine

3 sets

Gross capacity: 3.6BBL     Useful capacity: 3BBL.

Outline size: φ860×1850 mmadjustable

Cooling way: Miller board cooling;

Heat exchange area: 0.86m2                   Cooling media: glycol water or alcohol water.

Material: Inner (SUS304)thickness: 2.5mm;    External-Jacket(SUS304) thickness: 2.0mm;

Oval head cone bottom, thickness: 2.5mm.     Insulation: Polyurethane-thickness: 80mm.

Equipped with: 60° conical design          

Sampling method: 1 piece of aseptic sampling valve.    

Top manhole: 330*430mm  

Fermentation tank pressure: Design pressure 0.3MPa; Working pressure0.15Mpa.

Cleaning System: CIP washing unit: Comprehensive cleaning.

Foot bolt: Adjust the height of the equipment, easy to install

 

3.2 Bright Tank

Beer Filling Machine

1 set

Gross capacity: 3.6BBL           Useful capacity: 3BBL.

Outline size: φ860×1750mmadjustable

Cooling way: Miller board cooling; Heat exchange area: 0.86m2

Cooling media: glycol water or alcohol water.

Material: Inner (SUS304)thickness: 2.5mm;     External-Jacket(SUS304) thickness: 2.0mm;

Oval head cone bottom, thickness: 2.5mm.      Insulation: Polyurethane-thickness: 80mm.

Equipped with: Cone 60° resist compression design, dripping temperature drop;

Top manhole: 330*430mm.  Sampling method: 1 piece of aseptic sampling valve.

Fermentation tank pressure: Design pressure 0.3MPa; Working pressure 0.15Mpa.

Cleaning System: CIP washing unit: Comprehensive cleaning.

Foot bolt: Adjust the height of the equipment, easy to install


3.3 Yeast Adding Tank

Beer Filling Machine

Useful capacity: 3L

Material: SUS304

Adopts SUS 304 stainless steel fine polished process.

Outside stainless steel is polished.

The tank has three connection mouths which connects the yeast adding tank, heat exchanger, and the thermometer.

Adding yeast sight glasses, aseptic air mouth, and wort pipe connection mouth

 

3.4 Accessories List

Electromagnetic valve*4

Temperature transmitter shell*4

Pressure gauge*4

Safety valve*4

Sampling valve*4

Temperature probe PT100*4

Titanium rod*1 (for bright tank)

Beer tube

Insulation pipeline

Refrigerant pipeline

 

04. Refrigerating System

4.1 Ice water tank

Beer Filling Machine

Gross capacity: 5.6BBL           Useful capacity: 5BBL.

Outline size: φ910×1730mmadjustable

Inner-jacket (SUS304) thickness: 2.5mm.   External-jacket (SUS304) thickness: 2.0mm.

Insulation: Polyurethane-thickness 80 mm.

Internal and external plate protection and sand polish on welding seal; Valves, accessories supporting.


Temperature mode:

PT100 temperature probe, temperature transmitting, temperature control panel display.


Feeding method:

Ethylene glycol or alcohol water fill into the tank from the top manhole. Refrigeration water fill into ice water tank from the top manhole.


Discharging method:

Ethylene glycol water discharge from the bottom of ice water tank ethylene glycol outlet. Refrigeration water discharge from the bottom of ice water tank refrigeration water outlet.

Chiller cool the water in the ice water tank, during ice water cycling to cool the wort in the fermenters and heat exchanger.

 

4.2 Auxiliary Engine

4.2.1 Refrigerating unit

Beer Filling Machine

4HP (8200w/h)

Using the latest evaporator condenser integrated, import compressor.

Using plate heat exchanger cooling technology, cooling effect faster than copper coil type 40%. Reduce power consumption more than by 20%.


4.2.2 Ice water pump

Beer Filling Machine

Rate of flow:3m³/h; Lift: 25m. Power: 0.75KW.

Booster pump high pressure parts of the material is hard aluminum alloy, high-pressure plunger is made of stainless steel. Service life longer than the ordinary carbon steel 2-3 times.


4.2.3 Accessories list

Transmitter shell

Insulation pipeline

Temperature probe

Pipe, valve


05. CIP system

5.1 Alkali tank(50L) and Disinfection tank(50L)

Thickness: 2mm.

Material all adopt the international standard of 304 stainless steel, all welding are argon protection single-sided, double-sided forming.

Beer Filling Machine

5.2 Cleaning Pump

Rate of flow:3m³/h;  Lift: 18m.         Power: 0.75KW;

Inlet φ38, Exit φ32  SMS connect;       Outline Size: 500×250×350mm;

High-temperature resistance: 120°C       Food grade centrifugal pump; low noise;

And are resistance to chemical performance.


5.3 Accessories list

Pipe, Valve

Hose

06. Controlling system

Beer Filling Machine

Outline size: 700×400×2000

Mashing control 

Mixing, rotation, wort pump Manual operate

Fermenting control

Temperature, pressure, lamp Instrument Semi-Auto-control

Cooling control  

Machine unit, pump, temperature Instrument Semi-Auto-control

Cleaning control

Instrument Semi-Auto-control Cleaning pump


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